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Reliable Electrical Solutions for the Automation & Process Control Industry

In today’s automated industrial environments, every connection matters. At Bharat Trading Company (BTC), we provide dependable electrical solutions designed to support automation systems, control panels, and process-driven operations across industries. Our range includes high-quality industrial cables, control and instrumentation wiring, and essential electrical accessories that help machines communicate accurately and operate without interruption. These solutions play a critical role in maintaining consistency, safety, and efficiency in automated and smart manufacturing setups. Whether it’s a production line, control room, or process plant, BTC’s products are built to perform reliably in demanding industrial conditions. With a focus on durability and precision, we help industries reduce downtime, improve operational accuracy, and achieve smoother automation processes.
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What Is Automation & Process Control and How Does BTC Support It?

Automation and process control is all about using smart electrical and electronic systems to keep industrial operations running efficiently. These systems help monitor, regulate, and automate processes so that factories, plants, and production lines can work with greater accuracy, safety, and speed without constant manual intervention. At Bharat Trading Company (BTC) we support automation and process control by supplying reliable electrical products that form the backbone of these systems. From control cables and instrumentation cables to power cables, lugs, glands, heat-shrink insulation, and cable management systems, our products ensure smooth signal transmission, safe power distribution, and reliable performance of automated machinery. Additionally, we also provide cable management solutions that help organize wiring, improve safety, and simplify maintenance in complex industrial environments. Together, these products help automated machines and control systems operate with precision, reliability, and long-term performance. Thus, in simple terms with BTC’s trusted electrical solutions, industries can achieve better control, reduced downtime, and more dependable automation across their operations.

What Is the Food & Beverage Industry and How Does BTC Support It?

The food and beverage industry is all about bringing safe, high‑quality products to people every day. It covers everything from processing raw ingredients to manufacturing, packaging, and distributing food and drinks. This is all done under strict hygiene and safety standards. Because even the smallest disruption can affect production, this industry relies on systems that are reliable, efficient, and built to last. That’s where Bharat Trading Company (BTC) comes in. And, we proudly support this industry by supplying best-in-class electrical solutions that help to keep these plants run safely and smoothly. Our range includes durable power cables, precise control and instrumentation wiring, and accessories designed to handle heat, moisture, and demanding environments. From lugs and glands to heat‑shrink insulation and organised cable management solutions, we ensure that your operations stay safe, compliant, and continuously powered. With BTC, you don’t just get products, you get peace of mind knowing your plant is supported by electrical solutions built for performance and reliability.

Overview of Electrical Requirements in Automation & Process Control Systems

Across India from Pune and Mumbai to Ahmedabad, Chennai, Bengaluru, and Hyderabad today industries depend on automation and process control to keep things running smoothly. Whether it’s a factory floor, a chemical plant, or a food processing unit, these systems need one thing above all: a strong electrical backbone. These systems need accurate electrical signals, a stable power supply, and smooth communication between sensors, controllers, and control panels to keep everything running reliably. At Bharat Trading Company (BTC), we provide industrial-grade electrical products that make it easy to set up and maintain PLC, SCADA, DCS, and BMS systems. Our solutions help industries stay efficient, safe, and worry-free when it comes to automation.

Where BTC Products Are Used in Automation & Process Control

Automation and process control systems rely on robust electrical infrastructure, and BTC products are widely used across critical applications where performance, safety, and reliability cannot be compromised.

Control Panels and MCC Panels

BTC products play a key role in powering and protecting automation systems. From PLC panels and MCC panels to relay panels and automation cabinets, our cables and wiring solutions ensure safe and reliable routing of both power and signals. This keeps control panels organised, efficient, and ready to handle demanding industrial operations.

Sensors, Actuators, and Field Instruments

Accurate data is the backbone of any automation system. BTC’s instrumentation cables and connectors ensure that the signals from sensors, actuators, and other field devices reach controllers without distortion. This means smoother communication, better decision-making, and more precise control.

Process Plants and Production Lines

From automated assembly lines to packaging units and continuous process plants, BTC cabling solutions play an essential role in maintaining uninterrupted and seamless operations. Their reliability helps reduce downtime and keeps production moving smoothly.

SCADA, DCS, and BMS Systems

Modern SCADA systems, DCS systems, and BMS platforms require stable and noise-free communication. BTC’s control and communication cables support efficient data transmission, helping operators monitor processes in real time and maintain reliable system control.

Robotics and Automated Machinery

As factories become more automated, reliable cabling becomes essential. Robotics and automated machines are constantly in motion, which demands cables that can keep up. BTC’s flexible cables are built to handle this nonstop motion, delivering reliable power and signals. These high-quality cables keep these machines moving smoothly, making automation more reliable and efficient.

Overview of Electrical Requirements in Food & Beverage Processing Facilities

Food and beverage processing plants across India including cities like Pune, Mumbai, Nashik, Aurangabad, Bengaluru, and Hyderabad, run in environments where hygiene, safety, and nonstop production are non‑negotiable.
Electrical systems in such plants need to perform reliably to meet strict regulatory standards while handling daily challenges like moisture, frequent washdowns, changing temperatures, and round‑the‑clock operations.
To keep these plants running smoothly, electrical systems need to be tough, reliable, and built for long service life. That’s exactly what Bharat Trading Company (BTC) delivers.
Bharat Trading Company (BTC) supplies electrical products that are specifically suited for these challenging conditions.
Our solutions are designed to deliver consistent performance, long service life, and a high level of safety, helping food and beverage manufacturers maintain smooth operations and stay compliant with industry requirements.

From control panels to robotics, BTC’s products are trusted wherever precision, safety, and reliability matter most and help industries to embrace automation with confidence.

Product Categories Used in Automation & Process Control

At Bharat Trading Company (BTC) we offer a comprehensive range of electrical products designed specifically for automation and process control applications. Our products are widely used in industrial environments where reliability, safety, and consistent performance are essential.

Control and Instrumentation Cables

Control and Instrumentation Cables play a key role in transmitting control signals and data between panels, machines, and field instruments. They ensure precise communication, stable process control, and minimal signal interference, even in electrically noisy industrial environments.

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Flexible Industrial Wires & Cables

Our flexible Industrial wires and cables are mainly used in control panels, machine wiring, and applications involving continuous movement or vibration. Their superior flexibility allows for seamless routing and installation in confined spaces, while maintaining reliable electrical performance and durability.

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Armoured & Unarmoured Power Cables

Our armoured and unarmoured power cables are chosen to deliver power to machines, motors, and heavy industrial equipment. Armoured cables provide enhanced mechanical protection for harsh operating conditions. On the other hand unarmoured cables are suitable for controlled indoor and panel-based installations.At BTC we offer both options to fulfil diverse application needs.

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Cable Lugs & Glands

Our cable lugs and glands ensure secure and dependable cable terminations across automation systems. They protect cables from wear and tear, maintain electrical integrity, and make installation easier for contractors and engineers.

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Heat Shrink Sleeves & Insulation Accessories

BTC’s heat shrink sleeves and insulation accessories are used to protect cable joints, terminations, and conductors from electrical faults, environmental exposure, and mechanical stress. These insulation solutions improve safety and significantly extend the lifespan of electrical installations in automation systems.

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Cable Management Systems

Our cable management systems include cable ducts, trays, and ties, supporting clean, organized, and safe electrical installations to keep your wiring organized and safe. Proper cable management not only improves system aesthetics but also enhances accessibility, airflow, and ease of maintenance, helping reduce downtime.

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Together, these products form the backbone of reliable automation and process control solutions. BTC ensures that every cable, connector, and accessory you choose is built for performance, durability, and peace of mind, helping your operations run without interruption.

Why Automation & Process Control Matters

Automation and process control are transforming the way industries work. By reducing manual effort, these systems improve productivity, maintain consistent quality, enhance safety, and make energy use more efficient.
But here’s the catch: automation only works well with the help of reliable electrical systems. Every wire, connector, and signal path plays a critical role. If something fails whether it’s a cable, a gland, or a signal transmission line the impact can be serious, resulting in downtime, safety risks, or even equipment damage in serious cases.
That’s why reliable electrical infrastructure is so important. As industries move toward smart manufacturing and Industry 4.0, the demand for automation-grade electrical products continues to grow. At Bharat Trading Company (BTC), we make sure businesses have access to the right solutions to keep their automated systems running safely, smoothly, and without interruption.

Why Electrical Reliability Matters in the Food & Beverage Industry?

In the food and beverage industry, reliability isn’t just about keeping the lights on and cooking, it’s about protecting products, people, and processes. Even a short electrical disruption can cause production delays, spoil batches, create safety risks, or lead to non‑compliance with strict regulations. Every part of a plant from mixers and ovens to chillers, conveyors, and packaging machines every element depends on stable power and precise control to run smoothly. When electrical systems fail, the impact is immediate and costly. That’s why high‑quality electrical components make all the difference. They help to prevent unplanned shutdowns, safeguard sensitive equipment, and support hygienic operations by ensuring all the installations are safe, organised, and built to last. By choosing BTC’s reliable solutions, food and beverage facilities industry owners can focus on smooth production and consistent output without unexpected interruptions.

Comparison: Electrical Options in Automation Systems

When designing any system choosing the right type of cables and wiring methods can make a significant difference in performance, safety, and ease of maintenance. Here is a quick table which will help you in decision making.
Area Basic Option Better Option
Instrumentation Cables Unshielded cables can pick up electrical noise which can further cause errors in signals. Unshielded cables can pick up electrical noise which can further cause errors in signals.
Cable Type Rigid cables are suitable for fixed wiring but can wear out quickly in machines with moving parts. Flexible cables can handle continuous movement and last longer in dynamic machines.
Cable Management Loose wiring makes panels look messy, unsafe and difficult to maintain. Organised cable ducts keep your wiring clean, improve safety and make maintenance easier.

Thus, with the right electrical options in place, industries can achieve safer, smoother, and more reliable operations.

Types and Categories in Automation & Process Control

Automation and process control systems are used across a wide range of industries, each with its own individual operating requirements and technical demands. While the core principles remain the same, every system has its own unique cabling, wiring, and control solutions to ensure reliable performance and long-term efficiency.
  • Discrete Automation Systems: Discrete automation is commonly used in manufacturing environments where operations occur in clear, individual steps. Think of assembly lines in automotive plants or packaging systems in consumer goods manufacturing. Here machines and controllers here are programmed to perform repetitive, step-by-step tasks with precision. Since accuracy and speed are critical, these systems rely on precise control signals and durable power cables to ensure accurate operation, fast response times, and minimal downtime.
  • Continuous Process Control Systems: In industries like oil & gas, chemical plants, or water treatment facilities, processes run around the clock in a continuous manner. Thus, continuous process control ensures that variables such as temperature, pressure, and flow remain stable. Thus, wiring solutions in these systems are specially designed to combat harsh environments and variables like pressure, temperature and flow. This ensures stability and safety.
  • Batch Processing Systems: Batch systems are commonly observed in food production, pharmaceuticals, and specialty chemicals where products are made in defined cycles and quantities. Each batch follows a recipe or formula, and automation ensures consistency, quality, and safety all are met perfectly. As accurate measurement and repeatability are essential, making reliable control wiring and shielded instrumentation cables are key elements for consistent batch quality.
  • Robotic Automation Systems: Robots are now a staple in modern factories. These systems perform every task from welding and painting to material handling. Since, robotic automation is commonly used in applications that involve repetitive tasks, high precision or in hazardous environments. That’s why these systems require flexible and motion-resistant cables that can withstand constant movement, bending, and mechanical stress without affecting performance or safety.
  • Building Automation Systems (BAS): Apart from factories, automation also plays a big role in smart buildings. From lightning and HVAC systems to security and energy management today everything is built with the help of automation. These systems are depended on structured cabling and control wiring to ensure seamless communication between sensors, controllers, and monitoring platforms. Thus, it helps to make buildings smarter and more sustainable.
  • Industrial IoT-Enabled Control Systems: The latest evolution in automation is heavily powered by the Industrial Internet of Things (IIoT). These systems connect machines, sensors and control platforms to provide real-time insights and predictive maintenance. However, IIoT is also dependent on solid communication cables and network-ready wiring solutions for high-speed data transfer and secure connectivity. This helps industries to move toward smarter and data-driven operations.

Key Challenges in Automation and Process Control Systems

While automation and process control systems bring efficiency and precision to modern industries, they also come with unique challenges that need careful attention.
  • Signal Accuracy and Interference:Automation systems heavily depend on signals from sensors and transmitters. But, in industrial environments electrical noise, poor shielding or low-cabling systems can affect these signals. Even small errors can lead to inaccurate readings which can affect the accuracy, efficiency and reliability of the system. That’s why ensuring clear and reliable communication between devices is critical to maintain smooth and precise operations.
  • Continuous Operation and High Uptime:Today many automated plants run 24/7 without any break. This also puts stress on electrical components because they also run simultaneously. That’s why every electrical component from cables to connectors must be designed to operate continuously without overheating or damage. Thus, high uptime isn’t just desirable, it is essential to avoid costly downtime.
  • Harsh Industrial Environments:Automation systems often work in tough conditions. Heat, vibration, moisture, dust, and even exposure to chemicals can put stress on wiring and equipment. If the materials used aren’t built to withstand these challenges the performance can affect and this can increase the maintenance expenses. Choosing components that can withstand these challenges is key to keeping processes running safely and efficiently.
  • Complex Panel Wiring and Space Limitations:Control panels are the heart of automation, but they often need to fit within limited space. With so many wires and connections, the organization of these components can be challenging. Poorly managed wiring not only looks messy but can also create safety risks and make troubleshooting harder. Organizing this wiring neatly is important not just for functionality, but also for safety and easier maintenance.
  • Safety and Compliance:Safety is always the top-priority in industrial automation. Thus, wiring and equipment must meet strict safety standards to protect both people and machinery. Compliance isn’t just about ticking boxes it’s about ensuring that every system is safe, reliable, and future-ready. And, following these standards builds trust and reduces risks in daily operations.
By understanding these challenges and addressing them with the right solutions, businesses can ensure safer, more reliable, and future-ready automation systems.

Who Benefits from Automation Solutions

Today, automation isn’t just about machines, it’s about making everyday operations smoother, safer, and more efficient. Here’s a closer look at who benefits the most with automation solutions:
Manufacturing and Process Industries
Industries such as automotive, food and beverage, pharmaceuticals, chemicals, and cement depend heavily on automation to run their operations smoothly. These industries depend on smart PLC systems to keep processes consistent, reduce errors, and meet growing demand without compromising on quality.
System integrators and automation contractors play a key role in designing, installing, and maintaining control systems. They rely on trusted electrical products to build panels, integrate systems, and deliver dependable solutions to their clients. That’s why high-quality components are used to make the work more efficient and help to meet project timelines with confidence.
For every plant owner and operations manager, productivity and quality are top priorities. A stable automation setup ensures that all the machines are running efficiently with minimal downtime and seamless daily operations. This helps to ensure that the productivity never gets affected. A well-built system helps them maintain quality standards, cut costs, and keep their teams focused on growth instead of troubleshooting.
Original Equipment Manufacturers and machine builders rely on automation wiring and accessories to bring their designs to life. That’s why they always need components that are easy to install, durable, and compatible with modern automation requirements. Using durable products helps them deliver solutions that are efficient, safe, and ready for long-term use.
For maintenance crews and engineers, downtime is the enemy. Hence, they mostly depend on robust automation components to keep systems running smoothly. Durable, well-designed and easy-to-service products make their jobs easier, helping them quickly resolve issues and keep operations running smoothly. This ultimately leads to lower downtime and more reliable plant operations.
Industries such as automotive, food and beverage, pharmaceuticals, chemicals, and cement depend heavily on automation to run their operations smoothly. These industries depend on smart PLC systems to keep processes consistent, reduce errors, and meet growing demand without compromising on quality.
System integrators and automation contractors play a key role in designing, installing, and maintaining control systems. They rely on trusted electrical products to build panels, integrate systems, and deliver dependable solutions to their clients. That’s why high-quality components are used to make the work more efficient and help to meet project timelines with confidence.
For every plant owner and operations manager, productivity and quality are top priorities. A stable automation setup ensures that all the machines are running efficiently with minimal downtime and seamless daily operations. This helps to ensure that the productivity never gets affected. A well-built system helps them maintain quality standards, cut costs, and keep their teams focused on growth instead of troubleshooting.
Original Equipment Manufacturers and machine builders rely on automation wiring and accessories to bring their designs to life. That’s why they always need components that are easy to install, durable, and compatible with modern automation requirements. Using durable products helps them deliver solutions that are efficient, safe, and ready for long-term use.
For maintenance crews and engineers, downtime is the enemy. Hence, they mostly depend on robust automation components to keep systems running smoothly. Durable, well-designed and easy-to-service products make their jobs easier, helping them quickly resolve issues and keep operations running smoothly. This ultimately leads to lower downtime and more reliable plant operations.

Key Features and Benefits of BTC Automation Solutions

In today’s fast-paced industrial environment, reliable automation depends on high-quality electrical components that can perform consistently under demanding conditions. That’s why at Bharat Trading Company (BTC) we offer best-in-class automation-focused solutions designed to support accuracy, safety, and long-term system reliability.

Shielded Instrumentation Cables for Signal Accuracy

Bharat Trading Company (BTC) offers high-quality shielded instrumentation cables that help maintain strong signal integrity in automation systems. These cables are designed to minimize electrical noise and external interference, which is common in industrial environments. As a result, control signals remain stable and precise, ensuring smooth communication between sensors, controllers, and machinery.

Heat-Resistant Insulation for Continuous Operations

Automation systems often operate for long hours and under elevated temperatures. BTC’s cables are manufactured with heat-resistant insulation that can withstand continuous thermal stress without degrading performance. This makes them suitable for industrial control panels, machinery, and industrial processes where reliability under heat is essential.

High-Flexibility Cables for Moving Machinery

For applications that have continuous motion, we provide high-flexibility cables that are specially built to endure repetitive bending and movement. These cables are ideal for robotic systems, conveyor lines, and automated equipment where mechanical issues cannot be compromised. Their robust build helps to reduce cable issues and extends service life.

Organized Cable Management for Safety and Maintenance

Proper cable management is crucial for both safety and efficiency in automation panels. BTC’s cable management solutions help to keep wiring organized, minimizing the risk of damage, overheating, or accidental disconnections. A Well-organized panel also simplifies inspections, troubleshooting, and routine maintenance which saves time and effort.

Reliable Performance for Error-Free Automation

By combining quality materials with practical engineering, BTC’s automation solutions support dependable and error-free system performance. These products help to improve operational efficiency, enhance safety, and ensure long-term reliability across a wide range of industrial automation applications.

Step-by-Step Process: How Automation Electrical Systems Work

Automation systems may look complex from the outside, but at their core they follow a clear, structured process. Understanding this step-by-step flow helps clarify how different components communicate and respond in real time. Here’s how BTC’s electrical solutions support each stage

Power Supply and Distribution

Every automation system begins with a reliable power source. And, power cables carry electricity from the main supply to control panels, machines and on-field equipment. This ensures that every component receives the energy to function smoothly which is essential for reliable system performance and equipment protection. Without stable distribution, even the most advanced system cannot operate smoothly.

Signal Transmission from Field Devices

Sensors and instruments continuously monitor parameters such as temperature, pressure, level, and flow. These devices send accurate signals through instrumentation cables to the control system. BTC’s high-quality cabling helps prevent signal loss or interference, ensuring the data reaching the controllers is precise and reliable.

Control and Processing

Once signals reach the controller, systems like PLCs (Programmable Logic Controllers), DCS (Distributed Control Systems), or SCADA (Supervisory Control and Data Acquisition) take over to analyse the incoming data. Based on the pre-programmed logics and real-time conditions the systems process the incoming data, compare it with set parameters, and generate precise control outputs to keep operations on track.

Actuation and Machine Control

Further, the control commands are then sent to actuators, motors, drives, and valves. These components perform the required actions, such as starting a motor, adjusting valve positions, or regulating machine speed. This step is where digital control signals translate into physical movement and operation.

Monitoring and Feedback

Finally, automation systems rely on continuous monitoring. The systems continuously monitor the results of these actions through feedback signals from field devices. These feedback loops send real-time data back to the controllers, confirming whether the process is stable and accurate. Furthermore, if any deviation occurs, the system makes instant corrections, ensuring efficiency and safety at all times.

Together, these steps form a seamless cycle of automation that improves productivity, reduces manual intervention, and enhances operational reliability. Thus, with the right electrical components and cabling solutions from Bharat Trading Company (BTC) we help businesses to build automation systems to achieve reliable, error-free, and efficient operations.

Real Use Cases and Industry Examples

At Bharat Trading Company (BTC), we don’t just supply electrical components — we deliver solutions that solve real challenges for food and beverage businesses. We work closely with every food and beverage manufacturer across India and help them solve real-life operational challenges with our reliable electrical solutions. Here are a few examples of how our products have made a difference

Manufacturing Plant Automation – Pune

  • The Challenge: A leading manufacturing facility in Pune was upgrading to a fully automated production line. The integration of multiple machines required structured, reliable cabling to ensure smooth communication and avoid costly downtime.
  • The Solution: BTC supplied high-performance control cables, flexible wiring, and durable cable ducts tailored for automation environments. These solutions ensured stable connectivity between systems, reduced electrical faults, and improved operational reliability.
  • The Outcome: The plant achieved consistent machine performance, smoother automation workflows, and increased overall efficiency, supporting long-term, interruption-free operations.

Chemical Process Plant – Chennai

  • The Challenge: In any chemical processing environment, accuracy and safety are crucial. One of our client’s chemical processing plants required a reliable monitoring solution for sensitive processes while strictly adhering to safety and regulatory standards.
  • The Solution: After analyzing the issue, BTC suggested specialized instrumentation cables along with high-quality heat-shrink accessories. These solutions ensured accurate signal transmission, enhanced insulation, and improved protection in demanding conditions.
  • The Outcome: Operators gained confidence in process readings, system reliability improved, and the facility continued to meet necessary safety and compliance requirements.

Packaging Line Automation – Pimpri/Chinchwad

  • The Challenge: A leading packaging facility was facing frequent downtime which was caused due to cheap cable and poorly managed wiring that is used in their high-speed machinery environment. Thus, maintaining reliability was essential to meeting production schedules and customer commitments.
  • The Solution: BTC recommended and supplied high-flex cables engineered for continuous movement, along with structured cable management solutions. These improvements reduced mechanical stress on cables, organized wiring layouts, and significantly improved system reliability.
  • The Outcome: The packaging line experienced reduced downtime, smoother machine operation, and consistent output, enabling the facility to meet production targets with confidence.

These above-mentioned examples showcase how carefully selected cables and accessories can directly address practical industry challenges, support efficient operations, and contribute to stable, long-lasting industrial systems.

Frequently Asked Questions (People Also Ask)

Q1. Why are shielded cables important in automation?
Shielded cables are important because they protect signals from electrical interference. This ensures that data and control signals remain accurate, which is critical for reliable automation.
PLC panels typically use control cables, instrumentation cables, and flexible wires. These cables are designed to handle signals and connections safely within the panel.
No, standard power cables are not suitable for control signals. Control and instrumentation cables are specially designed for low-voltage signals, making them the right choice for automation systems.
With proper installation and maintenance, automation cables can last anywhere between 15 to 25 years, depending on the operating environment.
Shielded cables are important because they protect signals from electrical interference. This ensures that data and control signals remain accurate, which is critical for reliable automation.
PLC panels typically use control cables, instrumentation cables, and flexible wires. These cables are designed to handle signals and connections safely within the panel.
No, standard power cables are not suitable for control signals. Control and instrumentation cables are specially designed for low-voltage signals, making them the right choice for automation systems.
With proper installation and maintenance, automation cables can last anywhere between 15 to 25 years, depending on the operating environment.

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BTC – Trusted Electrical Partner for Automation & Process Control

Successful automation systems are built on a strong electrical foundation that ensures accurate signal transmission, operational safety, and system reliability. Selecting the right cables and accessories is essential to maintaining consistent performance across control panels and field devices. Behind every successful automation project is a trusted electrical partner. Our focus is to provide you with reliable materials and practical solutions that help to reduce operational issues and improve long-term performance. Contact BTC today to find the right electrical solutions for all your automation and process control needs.
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